Superelastic NiTi honeycombs: fabrication and experiments

Abstract

In this paper we demonstrate a new class of superelastic NiTi honeycomb structures. We have developed a novel brazing technique that has allowed us to fabricate Nitinol-based cellular structures with relative densities near 5%. Commercially available nickel-rich Nitinol strips were shape-set into corrugated form, stacked, and bonded at high temperature by exploiting a contact eutectic melting reaction involving pure niobium. After heat treatment to restore transformational superelastic response, prototype honeycomb structures were subjected to severe in-plane compression loading at room temperature. The specimens exhibited good specific strength, high specific stiffness, and enhanced shape recovery compared to monolithic shape memory alloys (SMAs). Compressive strains of over 50% could be recovered upon unloading. The demonstrated architectures are simple examples of a wide variety of possible built-up topologies, enabled by the bonding method, that can be engineered for customizable net section properties, arbitrary shape, and kinematically enhanced thermomechanical shape-memory and superelastic response.